Laboratory Shear Emulsifying Machine

The Laboratory Shear Emulsifying Machine is a high-precision mixer designed for laboratories and pilot plants, providing rapid homogenization, emulsification, and dispersion of liquids and semi-solids. Equipped with a brushless DC motor and a high-speed rotor-stator system, it generates strong shear and turbulence to process materials efficiently. The touch-screen interface allows precise control over speed, timing, and torque, while real-time displays provide accurate experimental data. Suitable for a wide range of applications, including food, cosmetics, pharmaceuticals, and chemical research, this machine ensures consistent, stable emulsions and solutions for low- to medium-viscosity materials.

Features

Intelligent Control: The triple-core processor motherboard and 2.8-inch TFT true-color touch screen allow you to pre-set speed and pause at any time. You can operate the digital display via touch screen, set timing from 1 to 1,000 minutes, and monitor real-time voltage, frequency, current, and power. The display also shows the torque curve graph, ensuring precise experimental data.

Multi-Functional Protection: The microprocessor controls stirring speed and compensates instantly for changes caused by load variation or power fluctuations, maintaining stable and reliable operation. A built-in automatic overload protection ensures safe continuous operation under high load. Stepless speed adjustment lets you correct the stirring speed at any point during the experiment.

Working Principle: A brushless DC motor drives the rotor at high speed, creating a vacuum between the rotor and stator that draws material from both top and bottom. The rotor’s high linear velocity generates strong turbulence, producing impact, crushing, and shear forces in multiple directions. Repeated cycles of depolymerization, dispersion, homogenization, refinement, and shear ultimately form a stable emulsion.

Applicable Materials: You can process solids in liquids, liquids in liquids, or mixtures forming solutions, colloids, suspensions, or emulsions. The machine handles materials such as dairy products, tissue samples, surfactants, asphalt, emulsifiers, oilfield chemicals, cosmetics, and thousands more. It performs homogenization, emulsification, depolymerization, dispersion, suspension, cell disruption, and oil-water emulsification.

Applications: The product suits laboratories or pilot plants for low to medium viscosity liquid mixing and crushing granular materials in a liquid medium with shear emulsification. Industries benefiting include laboratory research, biology, physics, molecular science, clinical testing, new materials, new energy, food, and cosmetics, where it aids in dispersion, emulsification, and homogenization of materials.

Specification

• Rated voltage: AC110V
• Rated Frequency: 50/60Hz
• Input Power: 1200W
• output power: 600W
• Rated torque: 45N.cm
• working system: S1 (continuous)
• Operation control method: Touch knob
• Speed range: 1000~14000rpm
• Rotation speed Control mode: stepless
• Rotation speed digital display: TFT-LCD
• Timing control range: 1~1000min
• Real-time torque Linear dispersion display: Yes
• Real-time Current and Power Display: Yes
• Real-time overload protection: Yes
• Work head Max Torque: 70N.cm
• Rotor maximum linear speed: 22m/s
• Work head material: SS304 stainless steel
• Working head diameter: 90mm
• Minimum immersion liquid height: 50mm
• Maximum immersion liquid height: 236mm
• Stator standard configuration: 5mm² 20mm² 50mm²
• Processing capacity: 800 ~ 60000ml
• Maximum processing viscosity: 8000mPa.s
• Environmental temperature: Not more than 40°C
• Allowable relative humidity: Not more than 80%
• Dimension: 215 × 310 × 700mm

Why Choose the Laboratory Shear Emulsifying Machine

The Laboratory Shear Emulsifying Machine offers unmatched precision, efficiency, and safety. Its intelligent control system, featuring a triple-core processor and TFT-LCD touch screen, allows pre-setting of speed, timing, and torque while providing real-time data for voltage, current, and torque curves. Stepless speed adjustment ensures stable processing even under load fluctuations. Built-in overload protection safeguards long-term continuous operation. The high-speed rotor-stator system generates powerful shear, dispersion, and homogenization for liquids, emulsions, suspensions, and colloids. With stainless-steel construction and multiple stator sizes, the machine handles materials ranging from dairy products and cosmetics to oilfield chemicals. Its wide capacity range (800–60,000 ml) and high maximum viscosity (8,000 mPa.s) make it versatile for laboratory research and pilot-scale production.