Multi-Functional Cyclic Corrosion Test Cabinets
Simulate outdoor corrosion accurately with automated cyclic corrosion cabinets. Features include salt spray, humidity, dry air, programmable cycles, and ISO-compliant testing.
- Multi-functional cyclic corrosion test cabinets for industrial and automotive material testing
- Automates salt spray, humidity, and dry cycles with programmable sequences
- Monitors solution, temperature, and humidity; data export via USB
Introduction
Multi-Functional Cyclic Corrosion Test Cabinets, For most artificial accelerated tests in the laboratory, achieving consistent results with outdoor testing is the primary goal. Prior to cyclic corrosion testing, conventional salt spray (a continuous salt spray at 35°C) was the most popular way to simulate corrosion indoors. However, conventional salt spray methods could not replicate the natural wet/dry cycles of outdoor conditions, leading to poor correlation with real-world results. To better simulate the complex and variable natural environment, cyclic corrosion testing has gradually become an important and effective method for assessing the life of industrial products.
Cyclic Corrosion Test Cabinets
The Cyclic Corrosion Test Cabinets, also called CCT&CRH Cabinets, expose industrial products to repeated cycles of salt spray, dry air, and static environments with high or low humidity. Previously, operators had to switch samples manually between different chambers. The multi-functional Cyclic Corrosion Test Cabinets solve this problem by automating these cycles within a single chamber.
In a typical cyclic corrosion cabinet, specimens experience a sequence of environments in repetitive cycles that simulate outdoor exposure. Simple cycles such as Prohesion alternate between salt fog and dry conditions. More advanced automotive methods require multi-step cycles that include humidity, dry air, or condensation, combined with salt spray and dry-off.
Within one chamber, users can move smoothly through a series of key corrosion environments. Even complex test cycles are easily programmed through the controller. Biuged CCT&CRH Cabinets perform salt spray, Prohesion, and 100% humidity cycles for most automotive testing needs.
Functions and Capabilities
Biuged Cyclic Corrosion Test Cabinets set and control all parameters through a touch screen. The system combines multiple tests—salt spray corrosion, humidity (high/low temperature and humidity), and air drying (hot or ambient)—to simulate a wide variety of cyclic corrosion tests. Special cycles can also be simulated by combining optional accessories.
The instrument also conducts individual tests such as:
- Neutral Salt Spray Test (NSS)
- Acetic Acid Salt Spray Test (AASS)
- Copper Accelerated Acetic Acid Salt Spray Test (CASS)
- Water Spray Test
- Damp Heat Test
- Drying Test
- Standard Atmospheric Environment Test
Standards
ISO Standards
- ISO 4611 Plastics—Determination of the effects of exposure to damp heat, water spray, and salt mist
- ISO 7253 Paints and varnishes—Resistance to neutral salt spray (fog)
- ISO 9227 Corrosion tests in artificial atmospheres—Salt spray tests
- ISO 11493 Corrosion of metals and alloys—Accelerated testing with cyclic exposure to salt mist, “dry” and “wet” conditions
- ISO DIN EN 16151 Corrosion of metals and alloys—Accelerated cyclic tests with acidified salt spray, “dry” and “wet” conditions
- ISO 16701 Corrosion of metals and alloys—Accelerated corrosion test involving humidity cycling and intermittent salt solution spray
ASTM & DIN Standards
- ASTM B117 Standard Practice for Operating Salt Spray (Fog) Apparatus
- ASTM B368 Copper-Accelerated Acetic Acid-Salt Spray (CASS Test)
- ASTM B380 Corrosion Testing of Decorative Electrodeposited Coatings by the Corrodkote Procedure
- ASTM G85-11 Modified Salt Spray (Fog) Testing
- ASTM D1735 Testing Water Resistance of Coatings Using Water Fog Apparatus
Features
- New structure made of composite plastic steel with excellent corrosion resistance. The operator sets and controls all test parameters via a 10-inch color touch screen.
- Supports multiple methods: NSS, AASS, CASS, Prohesion (Salt Spray + Dry), and CCT (Salt Spray + Dry + Humidity).
- Stores all testing data, with download available via USB drive.
- Controls chamber temperature through air heating, ensuring solution concentration and pH remain stable.
- Uses a precise metering pump to adjust spray volume and ensure stable, uniform collection.
- Includes an electric proportion valve with accurate adjustment, pressure monitoring, alarms, and automatic shutdown.
- Features imported atomizing nozzles for low water consumption, reducing both solution use and preparation frequency.
- Monitors salt solution levels in real time and provides alerts when low.
Main Technical Parameters
- Temperature Uniformity: ≤ ±2℃ (No-load)
- Temperature Stability: ≤ ±0.5℃ (No-load)
- Temperature Deviation of Working Room: ±1.0℃
- Temperature Increase Rate: RT → 50℃ in less than 45 minutes (working room); RT → 63℃ in less than 45 minutes (saturated barrel)
| Working Room Size(W×H×D) | 1140mm×760mm×700 mm | |
| Working Room Capacity
(no including V shape cover) |
600 L | |
| Overall Size(W×H×D) | 1780mm×1080mm×1250mm | |
| Salt Solution Reservoir | 120 L (External) | |
| Temperature Range(Salt Fog) | RT~60℃ | |
| Temperature Range(Humidity) | RT+5℃~60℃ | RT+5℃~60℃ |
| Temperature Range (Dwell/without forced air) | RT~60℃ | |
| Temperature Range (Dry-off/with forced air) | RT~70℃ | RT~70℃ |
| Humidity Range | 95%~100% | 20%~100% ( via air pre-conditioner) |
| Max. Specimen Panel Capacity (15cm×7cm) | 160 pcs(10 panel racks×16 slots ea) | |
| Hanging Rods | 6 pcs(length 80cm) | |
| Collectors | 2 | |
| Salt Solution Consumption | (12~15)L/d | |
| Compressed Air Requirement | (4~8)bar,flow rate≥28L/min | |
| Supply Water Requirement | High Purity Deionized Water, conductivity ≤0.1uS/cm | |
| Power Supply | AC (220±10)V ,50/60Hz,Max. current 16A | |
Why Choose This Test Cabinets?
Biuged Multi-Functional Cyclic Corrosion Test Cabinets provide a dependable and efficient solution for simulating real-world corrosion conditions. Unlike traditional salt spray chambers, these cabinets automatically perform complex cycles—including salt spray, dry air, humidity, and condensation—within a single unit. This automation saves time, reduces manual handling, and ensures consistent results.
The system’s versatility allows compliance with international standards such as NSS, AASS, CASS, Prohesion, and CCT, making it suitable for industries ranging from automotive to coatings. A 10-inch touch screen interface simplifies programming, monitoring, and real-time control of parameters.
Constructed from composite plastic steel, the cabinets deliver outstanding corrosion resistance and durability. Precise metering pumps and nozzles maintain stable spray performance while minimizing solution consumption and operating costs. Testing data can also be stored and exported via USB for traceability and reporting.
With its precision, durability, and cost efficiency, this cabinet is an ideal choice for advanced corrosion testing.
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